Component Manufacturing

 At The Electrical Materials Company, we have specialized in the production of high-quality electrical components built to consistently deliver reliable performance since 1915.  Fabricated components manufactured encompass a vast multitude of products for both electrical and mechanical applications that can be categorized as cast, extruded, forged, brazed, machined, electroplated or by any combination of those attributes.  A large portion of machined components we manufacture function as electrical connectors.  These products can be manufactured to existing specifications or, if you require a new product design, our sales team will be happy to review your drawings and provide you with a  custom quote.  

Electrical Component Design & Engineering 

Electric Materials’ engineering capabilities and vertical manufacturing integration allow us to design and manufacture a full line of copper and copper alloy components.  Our engineering staff is equipped with the latest AutoCAD and Design Evaluation Software to assess proposed concepts and accommodate most electronic file formats.  Engineering for both mechanical and electrical connectors revolves around both established designs as well as variations of those proven designs for custom applications.  We welcome the opportunity to review and assist you with your custom design.  If you would like to send us your component specifications electronically today, click here for our online custom component quote form.

Manufacturing                          

Component manufacturing has been a central part of our business since the company’s inception in 1915. As one of the largest copper manufacturers in the United States we supply utilities, distributors, transit authorities, OEM’s and military customers with precision machined components for demanding applications. Our metal working capabilities are all based on CNC technology providing you with the tightest tolerances and most efficient production methods. 
 
 
Our equipment includes:
  • High capacity horizontal Mazak machining centers
  • 3 and 6 axis CNC machining centers
  • Auto feed and load cut off equipment
  • Fully automated robotic work center

 In-House Testing       

With complete component manufacturing and testing capabilities Electric Materials ensures that every product that leaves our factory is produced to the highest quality standards.  Beginning with the initial design sessions to final component testing and shipping, Electric Materials will stand behind the performance of your standard or custom built product.  We closely monitor the chemistry of each heat and billet to ensure that electrical and mechanical properties of the material meet or exceed required specifications.  Material certifications are available for all products shipped and Full Metal Tests are available if requested for an additional fee.   In addition, we also offer engineering, design and manufacturing services for electrical components produced by outside manufacturers.



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